2020.12.07 XEBEC Brush changes over from manual polishing to CNC machine polishing

XEBEC Brush speeds up time-consuming manual polishing work

XEBEC Brush speeds up time-consuming manual polishing work.

XEBEC Brush shortened polishing time from 60 min to 1.5 min.

Before After
Rz = 6.1μm
Ra = 1.4μm
Rz = 0.337μm
Ra = 0.029μm

Material

NAK55

Tools

Rough finish (up to Ra 0.2μm): A32-CB25M

→Finishing: A11-CB25M

Processing conditions

Rough finishing:

Rotational speed 5000min-1

Feed rate 500mm/min

Depth of cut 0.3mm

Finishing:

Rotational speed 5000min-1

Feed rate 500mm/min

Depth of cut 0.2mm

What XEBEC Brush can do

・Tool mark removal
・Removal of cusps, rough and medium polishing

 

Benefits

・Eliminating labor work
・Consistent quality
・Time saving
・High skills and experiences are not required

 

What is XEBEC Brush?

XEBEC Brush is made of the highly abrasive ceramic fiber, which was specifically developed for CNC machine deburring and polishing.

XEBEC Brush enables CNC machine deburring and polishing thanks to its advantages: overwhelming grinding power, consistent cutting performance and no deformation even after repeated uses.

→Learn more

 

Case study: Turbine blade polishing

Before After
Surface roughness: Ra4.912μm Rz21.81μm Surface roughness: Ra0.159μm Rz1.557μm

Workpiece Information

Turbine blades

Pre-processing

Ball end milling

Polishing time

3 minutes 20 seconds

Polishing area

W 60 x L 125 mm

Examples of CNC machine polishing

Artificial bones Dovetail groove Vacuum forming moulds

 

Surface roughness coverage by XEBEC Brush color

The achievable surface roughness is different depending on the Brush color. Please see the chart below to select a suitable Brush color.

Non-Ferrous Ferrous

 

 

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