Common rail

Before
Tool

Sandpaper

Problem

Low production rate due to unstable surface roughness. Short tool life of sandpaper caused a cost problem.

After
Tool

XEBEC Brush for Surface (A21-CB25M)/
XEBEC Floating Holder (FH-ST12)

Result

Required surface roughness realized in shorter cycle time. Reduction of labor costs corresponding to 20 hours of manual deburring work with sandpaper has been achieved.

Workpiece information
Industry

Automotive

Part name

Common rail

Material type

S48C

Machining process

Grinding

Processing conditions
Tool

XEBEC Brush for Surface (A21-CB25M)/
XEBEC Floating Holder (FH-ST12)

Details of processing

Deburring the seal surface after grinding process

Spindle speed (min⁻¹)

3,000

Table feed (mm/min)

Depth of cut (mm)

4

Machining time (sec)

XEBEC Brush™ Surface

Ideal for deburring, cutter mark removal and surface polishing.

→Details



XEBEC Self-Adjusting Sleeve™

Predetermined Brush length is automatically projected and assists unmanned operation. Effective to eliminate human error, maintain optimal machining conditions and consistent machining quality.

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