{"id":6892,"date":"2020-12-07T16:44:08","date_gmt":"2020-12-07T07:44:08","guid":{"rendered":"https:\/\/www.xebec-tech.com\/en\/?p=6892"},"modified":"2020-12-14T11:55:16","modified_gmt":"2020-12-14T02:55:16","slug":"xebec-brush-changes-over-from-manual-polishing-to-cnc-machine-polishing","status":"publish","type":"post","link":"https:\/\/www.xebec-tech.com\/en\/news\/xebec-brush-changes-over-from-manual-polishing-to-cnc-machine-polishing\/","title":{"rendered":"XEBEC Brush changes over from manual polishing to CNC machine polishing"},"content":{"rendered":"<h2>XEBEC Brush speeds up time-consuming manual polishing work<\/h2>\n<p>XEBEC Brush speeds up time-consuming manual polishing work.<\/p>\n<p>XEBEC Brush shortened polishing time from 60 min to 1.5 min.<\/p>\n<p><iframe loading=\"lazy\" src=\"\/\/www.youtube.com\/embed\/VZ4vkdvMeiY\" width=\"1060\" height=\"594\" allowfullscreen=\"allowfullscreen\"><span data-mce-type=\"bookmark\" style=\"display: inline-block; width: 0px; overflow: hidden; line-height: 0;\" class=\"mce_SELRES_start\">\ufeff<\/span><\/iframe><\/p>\n<table style=\"border-collapse: collapse; width: 100%; height: 258px;\" border=\"1\">\n<thead>\n<tr style=\"height: 24px;\">\n<td style=\"width: 50%; height: 24px;\"><span style=\"font-size: 12pt;\">Before<\/span><\/td>\n<td style=\"width: 50%; height: 24px;\"><span style=\"font-size: 12pt;\">After<\/span><\/td>\n<\/tr>\n<\/thead>\n<tbody>\n<tr style=\"height: 44px;\">\n<td style=\"width: 50%; height: 44px;\"><span style=\"font-size: 12pt;\">Rz = 6.1\u03bcm<\/span><br \/>\n<span style=\"font-size: 12pt;\">Ra = 1.4\u03bcm<\/span><\/td>\n<td style=\"width: 50%; height: 44px;\"><span style=\"font-size: 12pt;\">Rz = 0.337\u03bcm<\/span><br \/>\n<span style=\"font-size: 12pt;\">Ra = 0.029\u03bcm<\/span><\/td>\n<\/tr>\n<tr style=\"height: 190px;\">\n<td style=\"width: 50%; height: 190px;\"><img decoding=\"async\" src=\"https:\/\/www.xebec-tech.com\/wp-content\/uploads\/2020\/07\/kenma_before.png\" alt=\"\" \/><\/td>\n<td style=\"width: 50%; height: 190px;\"><img decoding=\"async\" src=\"https:\/\/www.xebec-tech.com\/wp-content\/uploads\/2020\/07\/kenma_after.png\" alt=\"\" \/><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<table style=\"border-collapse: collapse; width: 100%; height: 75px;\" border=\"1\">\n<tbody>\n<tr style=\"height: 25px;\">\n<td style=\"width: 50%; background-color: #f0eceb; height: 25px;\">\n<h1><span style=\"font-size: 12pt;\">Material<\/span><\/h1>\n<\/td>\n<td style=\"width: 50%; height: 25px;\"><span style=\"font-size: 12pt;\">NAK55<\/span><\/td>\n<\/tr>\n<tr style=\"height: 25px;\">\n<td style=\"width: 50%; background-color: #f0eceb; height: 25px;\">\n<h1><span style=\"font-size: 12pt;\">Tools<\/span><\/h1>\n<\/td>\n<td style=\"width: 50%; height: 25px;\"><span style=\"font-size: 12pt;\">Rough finish (up to Ra 0.2\u03bcm): A32-CB25M<\/span><\/p>\n<p><span style=\"font-size: 12pt;\">\u2192Finishing: A11-CB25M<\/span><\/td>\n<\/tr>\n<tr style=\"height: 25px;\">\n<td style=\"width: 50%; background-color: #f0eceb; height: 25px;\">\n<h1><span style=\"font-size: 12pt;\">Processing conditions<\/span><\/h1>\n<\/td>\n<td style=\"width: 50%; height: 25px;\">\n<p style=\"text-align: left;\"><span style=\"font-size: 12pt;\">Rough finishing:<\/span><\/p>\n<p style=\"text-align: left;\"><span style=\"font-size: 12pt;\">Rotational speed 5000min<sup>-1<\/sup><\/span><\/p>\n<p style=\"text-align: left;\"><span style=\"font-size: 12pt;\">Feed rate 500mm\/min<\/span><\/p>\n<p style=\"text-align: left;\"><span style=\"font-size: 12pt;\">Depth of cut 0.3mm<\/span><\/p>\n<p style=\"text-align: left;\"><span style=\"font-size: 12pt;\">Finishing:<\/span><\/p>\n<p style=\"text-align: left;\"><span style=\"font-size: 12pt;\">Rotational speed 5000min-1<\/span><\/p>\n<p style=\"text-align: left;\"><span style=\"font-size: 12pt;\">Feed rate 500mm\/min<\/span><\/p>\n<p style=\"text-align: left;\"><span style=\"font-size: 12pt;\">Depth of cut 0.2mm<\/span><\/p>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<h4><\/h4>\n<h3>What XEBEC Brush can do<\/h3>\n<p>\u30fbTool mark removal<br \/>\n\u30fbRemoval of cusps, rough and medium polishing<\/p>\n<p>&nbsp;<\/p>\n<h3>Benefits<\/h3>\n<p>\u30fbEliminating labor work<br \/>\n\u30fbConsistent quality<br \/>\n\u30fbTime saving<br \/>\n\u30fbHigh skills and experiences are not required<\/p>\n<p>&nbsp;<\/p>\n<h2>What is XEBEC Brush?<\/h2>\n<p>XEBEC Brush is made of the highly abrasive ceramic fiber, which was specifically developed for CNC machine deburring and polishing.<\/p>\n<p>XEBEC Brush enables CNC machine deburring and polishing thanks to its advantages: overwhelming grinding power, consistent cutting performance and no deformation even after repeated uses.<\/p>\n<p><a href=\"https:\/\/www.xebec-tech.com\/products_category\/brush\/\" target=\"_blank\" rel=\"noopener\">\u2192Learn more<\/a><\/p>\n<table style=\"border-collapse: collapse; width: 100%;\" border=\"1\">\n<tbody>\n<tr>\n<td style=\"width: 25%;\"><img decoding=\"async\" src=\"https:\/\/www.xebec-tech.com\/wp-content\/uploads\/2018\/10\/A32-CB15M-mini.jpg\" alt=\"\" \/><\/td>\n<td style=\"width: 25%;\"><img decoding=\"async\" src=\"https:\/\/www.xebec-tech.com\/wp-content\/uploads\/2018\/10\/A32-CB40M-mini.jpg\" alt=\"\" \/><\/td>\n<td style=\"width: 25%;\"><img decoding=\"async\" src=\"https:\/\/www.xebec-tech.com\/wp-content\/uploads\/2018\/10\/A21-CB25M-mini.jpg\" alt=\"\" \/><\/td>\n<td style=\"width: 25%;\"><img decoding=\"async\" src=\"https:\/\/www.xebec-tech.com\/wp-content\/uploads\/2018\/10\/A13-CB06M-mini.jpg\" alt=\"\" \/><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p>&nbsp;<\/p>\n<h2>Case study: Turbine blade polishing<\/h2>\n<table style=\"border-collapse: collapse; height: 478px;\" border=\"1\">\n<thead>\n<tr style=\"height: 24px;\">\n<td style=\"width: 366.667px; height: 24px;\"><span style=\"font-size: 12pt;\">Before<\/span><\/td>\n<td style=\"width: 365.333px; height: 24px;\"><span style=\"font-size: 12pt;\">After<\/span><\/td>\n<\/tr>\n<\/thead>\n<tbody>\n<tr style=\"height: 282px;\">\n<td style=\"width: 366.667px; height: 282px;\"><img decoding=\"async\" src=\"https:\/\/www.xebec-tech.com\/wp-content\/uploads\/2020\/08\/blade_kenma_before.jpg\" alt=\"\" \/><\/td>\n<td style=\"width: 365.333px; height: 282px;\"><img decoding=\"async\" src=\"https:\/\/www.xebec-tech.com\/wp-content\/uploads\/2020\/08\/blade_kenma_after.jpg\" alt=\"\" \/><\/td>\n<\/tr>\n<tr style=\"height: 148px;\">\n<td style=\"width: 366.667px; height: 148px;\"><img decoding=\"async\" src=\"https:\/\/www.xebec-tech.com\/wp-content\/uploads\/2020\/08\/blade_kenma_before_graph.png\" alt=\"\" \/><\/td>\n<td style=\"width: 365.333px; height: 148px;\"><img decoding=\"async\" src=\"https:\/\/www.xebec-tech.com\/wp-content\/uploads\/2020\/08\/blade_kenma_after_graph.png\" alt=\"\" \/><\/td>\n<\/tr>\n<tr style=\"height: 24px;\">\n<td style=\"height: 24px; width: 366.667px;\"><span style=\"font-size: 12pt;\">Surface roughness: Ra4.912\u03bcm Rz21.81\u03bcm<\/span><\/td>\n<td style=\"width: 365.333px; height: 24px;\"><span style=\"font-size: 12pt;\">Surface roughness: Ra0.159\u03bcm Rz1.557\u03bcm<\/span><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<table style=\"border-collapse: collapse; height: 97px;\" border=\"1\">\n<tbody>\n<tr style=\"height: 24px;\">\n<td style=\"width: 1005.33px; height: 24px; background-color: #f0eceb;\">\n<h1><span style=\"font-size: 12pt;\">Workpiece Information<\/span><\/h1>\n<\/td>\n<td style=\"width: 1006.67px; height: 24px;\"><span style=\"font-size: 12pt;\">Turbine blades<\/span><\/td>\n<\/tr>\n<tr style=\"height: 24px;\">\n<td style=\"width: 1005.33px; height: 24px; background-color: #f0eceb;\">\n<h1><span style=\"font-size: 12pt;\">Pre-processing<\/span><\/h1>\n<\/td>\n<td style=\"width: 1006.67px; height: 24px;\"><span style=\"font-size: 12pt;\">Ball end milling<\/span><\/td>\n<\/tr>\n<tr style=\"height: 25px;\">\n<td style=\"width: 1005.33px; background-color: #f0eceb; height: 25px;\">\n<h1><span style=\"font-size: 12pt;\">Polishing time<\/span><\/h1>\n<\/td>\n<td style=\"width: 1006.67px; height: 25px;\"><span style=\"font-size: 12pt;\">3 minutes 20 seconds<\/span><\/td>\n<\/tr>\n<tr style=\"height: 24px;\">\n<td style=\"width: 1005.33px; height: 24px; background-color: #f0eceb;\">\n<h1><span style=\"font-size: 12pt;\">Polishing area<\/span><\/h1>\n<\/td>\n<td style=\"width: 1006.67px; height: 24px;\"><span style=\"font-size: 12pt;\">W 60 x L 125 mm<\/span><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<h2>Examples of CNC machine polishing<\/h2>\n<table style=\"border-collapse: collapse; width: 100%;\" border=\"1\">\n<tbody>\n<tr>\n<td style=\"width: 33.3333%;\">Artificial bones<\/td>\n<td style=\"width: 33.3333%;\">Dovetail groove<\/td>\n<td style=\"width: 33.3333%;\">Vacuum forming moulds<\/td>\n<\/tr>\n<tr>\n<td style=\"width: 33.3333%;\"><img decoding=\"async\" src=\"https:\/\/www.xebec-tech.com\/wp-content\/uploads\/2018\/10\/work057.jpg\" alt=\"\" \/><\/td>\n<td style=\"width: 33.3333%;\"><img decoding=\"async\" src=\"https:\/\/www.xebec-tech.com\/wp-content\/uploads\/2018\/10\/work053.jpg\" alt=\"\" \/><\/td>\n<td style=\"width: 33.3333%;\"><img decoding=\"async\" src=\"https:\/\/www.xebec-tech.com\/wp-content\/uploads\/2018\/10\/work045.jpg\" alt=\"\" \/><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p>&nbsp;<\/p>\n<h2>Surface roughness coverage by XEBEC Brush color<\/h2>\n<p>The achievable surface roughness is different depending on the Brush color. Please see the chart below to select a suitable Brush color.<\/p>\n<table style=\"border-collapse: collapse; width: 100%;\" border=\"1\">\n<thead>\n<tr>\n<td style=\"width: 50%;\"><span style=\"font-size: 12pt;\">Non-Ferrous<\/span><\/td>\n<td style=\"width: 50%;\"><span style=\"font-size: 12pt;\">Ferrous<\/span><\/td>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td style=\"width: 50%;\"><span style=\"font-size: 12pt;\"><img decoding=\"async\" src=\"https:\/\/www.xebec-tech.com\/wp-content\/uploads\/2020\/09\/kenma_hitetsu2.png\" alt=\"\" \/><\/span><\/td>\n<td style=\"width: 50%;\"><span style=\"font-size: 12pt;\"><img decoding=\"async\" src=\"https:\/\/www.xebec-tech.com\/wp-content\/uploads\/2020\/09\/kenma_testu.png\" alt=\"\" \/><\/span><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n","protected":false},"excerpt":{"rendered":"<p>XEBEC Brush speeds up time-consuming manual polishing work XEBEC Brush speeds up time-consuming manual polishi [&hellip;]<\/p>\n","protected":false},"author":2,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[1],"tags":[],"class_list":["post-6892","post","type-post","status-publish","format-standard","hentry","category-news"],"acf":[],"_links":{"self":[{"href":"https:\/\/www.xebec-tech.com\/en\/wp-json\/wp\/v2\/posts\/6892","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.xebec-tech.com\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.xebec-tech.com\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.xebec-tech.com\/en\/wp-json\/wp\/v2\/users\/2"}],"replies":[{"embeddable":true,"href":"https:\/\/www.xebec-tech.com\/en\/wp-json\/wp\/v2\/comments?post=6892"}],"version-history":[{"count":16,"href":"https:\/\/www.xebec-tech.com\/en\/wp-json\/wp\/v2\/posts\/6892\/revisions"}],"predecessor-version":[{"id":6895,"href":"https:\/\/www.xebec-tech.com\/en\/wp-json\/wp\/v2\/posts\/6892\/revisions\/6895"}],"wp:attachment":[{"href":"https:\/\/www.xebec-tech.com\/en\/wp-json\/wp\/v2\/media?parent=6892"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.xebec-tech.com\/en\/wp-json\/wp\/v2\/categories?post=6892"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.xebec-tech.com\/en\/wp-json\/wp\/v2\/tags?post=6892"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}